Pile Protection - Series 100 Splash Zone Corrosion Protection
The Smart Band Secured Series 100 Style Pile Protection System is the perfect solution for most Pile Protection Projects. Once the Petrolatum Tape and paste have been applied the HDPE Jacket can be very quickly installed as illustrated by the videos below. A banded Jacket offers many advantages: no expensive hand tools are required for installation, no pre-survey is required, the system is 100% non-metallic and will not interfere with other existing corrosion protection systems. HCL work in partnership with many Petrolatum Tape manufacturers around the world to provide the clients with the best solution
1. HCL Smart Edging Strip, positioned on outside flap end of the jacket to provide just one single closure seal to the Smart Banded Jacket
2. 19mm Smart Band (up to 1.5m Pile diameter) and 32mm Smart Band for larger diameters. Supplied in either POM Acetal or Nylon 12 depending on project requirements. Spacing at 260mm pitch interval
3. Smart Band Hybrid Buckle in either 19mm or 32mm size providing secure, long lasting clamping of the jacket on the pile.
4, Paste/primer for use on pitted and corroded piles. Not required for new piles. Apply at 0.5kg/m2 approx
5. Marine Pile Protection Tape. Petrolatum Impregnated non-woven stitch bonded synthetic carrier cloth. With or without PE backing. Applied at 55% overlap
6. 2mm HDPE Jacket in UV stable Black. Custom cut to any pile height and diameter. Minimum 200mm vertical overall and 200mm wrap overlap
A snapshot of projects around the world
Series 100 Pile Protection Splash Zone Systems can be installed without the need for power or expensive hydraulic equipment. As a result multiple installations can be carried out on site simultaneously due to the cheap and inexpensive tooling provided with the Smart Band system.
5. Secure using Smart BandAttach the Smart Band Hybrid at 260mm intervals with Buckle over Edging Strip and secure using the 2000 or 1000 Tool
The need for continued monitoring and inspection of the steel, concrete or wood substrate is well catered for with the Series 100 System with the ability to include a full 360 degree inspection Jacket. Positioned at a recommended 10% of the locations on the project and featuring re-usable jackets this facility provides fast and efficient inspection ability.